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    Area of Science:

    • Optical Metrology
    • 3D Imaging
    • Computer Vision

    Background:

    • Dynamic fringe projection profilometry (FPP) requires accurate fringe-order determination for complex surfaces.
    • Existing methods struggle with objects exhibiting discontinuities and abrupt geometric variations.
    • Minimal pattern acquisition is crucial for real-time 3D measurement.

    Purpose of the Study:

    • To develop a robust framework for absolute-phase retrieval in FPP using a minimal number of projected patterns.
    • To enhance fringe-order determination reliability, especially for occluded or discontinuous object regions.
    • To improve the accuracy and robustness of 3D surface reconstruction in challenging scenarios.

    Main Methods:

    • A 3+1 acquisition scheme combining three-step phase shifting with a single high-frequency coded pattern.
    • Phase-interval differential spatial-coding for absolute-phase retrieval.
    • Phase-staircase quantization and decoding within complementary wrapped-phase intervals.
    • Overlap-guided connected-domain fusion and iterative constraint propagation for error correction.

    Main Results:

    • Reliable fringe-order recovery demonstrated even with locally missing data due to occlusion or depth discontinuities.
    • Accurate absolute-phase reconstruction achieved using only four projected patterns.
    • Outperformed existing two-frequency, phase-coding, and Gray-code methods in terms of reliability on edge-rich targets.

    Conclusions:

    • The proposed phase-interval differential spatial-coding framework significantly improves the reliability of absolute-phase retrieval in FPP.
    • This method enables accurate 3D surface reconstruction of complex objects with minimal data acquisition.
    • The approach offers a robust solution for dynamic 3D profilometry applications facing discontinuities.