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Application of AI in Tablet Development: An Integrated Machine Learning Framework for Pre-Formulation Property

Masugu Hamaguchi1,2, Tomoki Adachi3, Noriyoshi Arai1

  • 1Department of Mechanical Engineering, Keio University, 3-14-1 Hiyoshi, Kohoku-ku, Yokohama 223-8522, Kanagawa, Japan.

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Summary
This summary is machine-generated.

This study introduces an AI framework to optimize tablet development by integrating formulation, process, and material data. The AI framework improves tablet hardness and disintegration time predictions, aiding pre-formulation decisions.

Keywords:
QSPRmachine learningparticle size distributionpharmaceuticspre-formulation predictiontablet formulation

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Area of Science:

  • Pharmaceutical Sciences
  • Computational Chemistry
  • Materials Science

Background:

  • Tablet development involves optimizing multiple quality attributes under budget constraints.
  • Formulation-property relationships in mixture systems are highly nonlinear.
  • Pre-formulation decision-making requires advanced predictive models.

Purpose of the Study:

  • To propose an AI framework for organizing tablet formulation, process, and raw material data.
  • To enrich conventional features with physically motivated mixture descriptors.
  • To support pre-formulation decision-making by predicting tablet quality attributes.

Main Methods:

  • Developed an AI framework integrating formulation, process, and material property data.
  • Constructed mixture-level scalar descriptors and incorporated particle size distribution (PSD) summaries.
  • Compared three feature sets (MP, MPD, MPDD) using six machine learning models and cross-validation strategies.

Main Results:

  • Mixture-descriptor augmentation improved predictions for tablet hardness and disintegration time in interpolation settings.
  • Smaller gains were observed for flow function, with mixed effects for cohesion and thickness.
  • Extrapolation-oriented evaluation showed potential improvements for hardness but degradation for disintegration time prediction.

Conclusions:

  • The proposed AI framework and feature enrichment strategies can aid pre-formulation decision-making.
  • Careful selection and dimensionality control of descriptors are crucial for robust extrapolation.
  • The study highlights the need for robust AI models in complex pharmaceutical mixture development.