Genetic Algorithm-Optimized Volume Holographic Gratings in Ultra-Thin MiniLED Modules

The design of volume holographic gratings (VHGs) is traditionally based on monochromatic plane waves. However, practical applications often involve light sources with broad wavelength bandwidths and certain emission areas, such as LEDs and MiniLEDs, which cause significant Bragg mismatch and degrade diffraction efficiency. To address this fundamental challenge, this paper proposes a novel, to the best of our knowledge, genetic algorithm (GA)-based optimization method for VHG design. A ray-tracing analysis model that fully incorporates the spectral and spatial characteristics of extended broadband sources is established. The GA optimizes the grating fabrication angles by minimizing a fitness function defined as the residual energy after diffraction, thereby achieving optimal performance under non-ideal illumination conditions. The effectiveness of the proposed method is demonstrated through a case study: suppressing the high-intensity central beam in an ultra-thin MiniLED backlight module (BLM). Simulation and experimental results show that the GA-optimized VHG significantly reduces the peak irradiance from 5.01 W/cm² to 4.14 W/cm² at an optical distance (OD) of 0.5 mm. This work provides a robust and source-adaptive design methodology for VHGs, with potential applications extending beyond backlighting to areas such as augmented reality, holographic displays, and optical communications.