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Real-Time Imaging of Bonding in 3D-Printed Layers
Published on: September 1, 2023
3D printed object topography analysis and the viability for forensic examination.
Cooper J Blair1, Eric F Law1, Kirk Garrison2
1Forensic Science Institute, University of Central Oklahoma, Edmond, Oklahoma, USA.
Journal of Forensic Sciences
|May 12, 2026
Summary
Toolmark analysis of 3D printed firearm components can identify their source. Algorithms analyzing 3D scans of printer nozzles and beds show distinct characteristics, enabling reliable source conclusions in forensic examinations.
Area of Science:
- Forensic Science
- Materials Science
- Computer Science
Background:
- Commercially available 3D printing technology enables the creation of untraceable firearm components.
- A growing need exists for reliable methods to identify the source of 3D printed objects, particularly in forensic contexts.
- Distinct characteristics left by printer nozzles and print beds on 3D printed objects offer potential for source identification.
Purpose of the Study:
- To determine if toolmarks on 3D printed objects are sufficiently distinct and reliable for source identification.
- To evaluate the efficacy of pattern-matching algorithms in analyzing these toolmarks for forensic purposes.
Main Methods:
- 150 3D printed objects were created using 10 different print beds and 10 different nozzles.
- 3D scans of the top and bottom surfaces of each object were acquired using the Cadre Forensics TopMatch-GS system.
- Cadre's pattern-matching algorithms were applied to compare scans, generating similarity scores. Receiver operating characteristic (ROC) curves and area under curve (AUC) scores were used for analysis.
Main Results:
- The pattern-matching algorithm consistently differentiated between same-source and different-source 3D printed objects.
- AUC scores indicated a high degree of reliability in using these toolmarks for source attribution.
- Analysis of 11,175 intercomparisons for both top and bottom surfaces confirmed the algorithm's effectiveness.
Conclusions:
- Toolmarks on 3D printed objects, specifically from printer nozzles and beds, possess distinct characteristics suitable for forensic source identification.
- The utilized algorithmic approach demonstrates the viability of 3D printed object source identification in forensic investigations.
- This research supports the potential for advanced technological solutions in analyzing 3D printed evidence.

