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Updated: May 17, 2026

Free-form Light Actuators — Fabrication and Control of Actuation in Microscopic Scale
Published on: May 25, 2016
Single-parameter programmed thermomechanical actuation via 3D-printed helical director fields in liquid crystal
Yuxuan Sun1, Boxi Sun1, Zhengqing Zhu1
1Institute of Humanoid Robots, Department of Precision Machinery and Precision Instrumentation, University of Science and Technology of China, Hefei, China.
Abstract:
Stimuli-responsive material like liquid crystal elastomers (LCEs) hold great promise for untethered soft machines, yet conventional extrusion-based 3D printing restricts their molecular alignment strictly to the uniaxial deposition path. This inherent constraint strongly couples the actuation mode to the printed geometry, typically requiring complex multi-material architectures or spatially structured stimuli to achieve multimodal behaviors. Here we introduce a rotational 3D printing approach that embeds a helical director field within LCE filaments, enabling multimodal actuation controlled by a single fabrication parameter: the helix angle (θ). Tuning θ programs each filament to contract, elongate, twist or remain macroscopically invariant when heated, decoupling actuation from device geometry. Spatial gradients in θ create a hierarchy of activation temperatures, yielding sequential shape changes under uniform heating. Localized heating of the magnetic-LCE composite segments allows their magnetic domains to be reoriented, making the shape programs rewritable and enabling switchable volatile and non-volatile memory. We demonstrate these capabilities in self-partitioning grippers, multimodal/color robots and reprogrammable guidewires that perform multi-step or adaptive tasks without external circuitry. By encoding actuation modes, deformation sequences, and memory in a single parameter, this approach establishes a paradigm of material-encoded programmability and points toward monolithic soft robots and reconfigurable structures.

