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Poly-100: One-Pot Toughening of Polylactide with Soybean-Derived Reactive Elastomers
Baker W Kuehl1, Vivek Garg1, Austin Hohmann1
1Department of Chemical & Biological Engineering, Iowa State University, Ames, Iowa 50011, United States.
Biomacromolecules
|May 19, 2026
Summary
This study presents a sustainable method to toughen brittle Poly(lactic acid) (PLA) using soybean oil-derived elastomers. The novel process enhances PLA
Area of Science:
- Polymer Science and Engineering
- Sustainable Materials Development
Background:
- Poly(lactic acid) (PLA) is a widely used biobased thermoplastic.
- Its inherent brittleness restricts its application range.
Purpose of the Study:
- To develop a scalable, solvent-free method for toughening PLA.
- To improve the mechanical properties of PLA using biobased elastomers.
Main Methods:
- A one-pot Poly-100 route combining elastomer synthesis and reactive extrusion.
- RAFT polymerization of soybean-oil-derived elastomers directly in epoxidized soybean oil.
- Incorporation of poly(methacrylated epoxidized high-oleic soybean oil) (PMAEHOSO) into PLA.
Main Results:
- PMAEHOSO improved PLA compatibility, leading to finer dispersions.
- Enhanced interfacial adhesion via in situ grafting of residual epoxide groups.
- Increased elongation at break from 3% to 30% at 20 wt% PMAEHOSO loading.
Conclusions:
- The developed method offers a scalable pathway for producing toughened PLA.
- Biobased elastomers can significantly enhance PLA's mechanical performance.
- Reaction media design can align polymer properties with sustainability objectives.
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