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Thermal-structural optimization and experimental validation of modified pyramid solar stills using finite element
R Ramesh Kumar1, P Sathyaseelan2, Ahmed Kateb Jumaah Al-Nussairi3,4
1Department of Mechanical Engineering, Vel Tech Rangarajan Dr. Sagunthala R&D Institute of Science and Technology, Chennai, 600062, India. ramesh.mech37@gmail.com.
Scientific Reports
|May 21, 2026
Summary
Optimizing pyramid solar still absorber plates boosts thermal efficiency and heat flux. This eco-friendly solar desalination method improves water production without compromising structural integrity.
Area of Science:
- Renewable Energy Engineering
- Thermal Engineering
- Water Desalination
Background:
- Solar stills offer an eco-friendly solution to water scarcity in sunny regions.
- Productivity and efficiency are often limited by heat and mass transfer constraints.
- Systematic optimization of design parameters is crucial for enhancing solar still performance.
Purpose of the Study:
- To analyze the thermal and structural behavior of conventional and modified pyramidal solar still configurations.
- To investigate the impact of geometric absorber plate modification on solar still performance.
- To validate computational models through experimental verification.
Main Methods:
- Combined finite element analysis (FEA) and experimental verification were employed.
- Three-dimensional steady-state thermal and static structural analyses were conducted using ANSYS Workbench.
- Geometric modifications were made to the absorber plate to increase heat transfer surface area.
Main Results:
- The modified design showed a 1.41% increase in temperature (342.91 K vs. 338.15 K).
- The highest heat flux increased by 15.66% (936.84 W/m2 vs. 809.97 W/m2).
- Thermal efficiency improved from 68% to 72%, with structural safety factors exceeding 85.
Conclusions:
- Geometric optimization of absorber plates significantly enhances pyramid solar still performance.
- The modified design improves thermal efficiency and heat flux without compromising structural integrity.
- Validated computational approaches provide a reliable basis for future solar still design optimization.
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