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Updated: May 23, 2026

Process Development for the Spray-Drying of Probiotic Bacteria and Evaluation of the Product Quality
Published on: April 7, 2023
Development and functional assessment of a broad-spectrum cryoprotectant for preserving next-generation probiotics
Mohamad Eshaghi Gorji1, Weipeng Li1, Danyue Zhao1
1Department of Food Science and Nutrition, The Hong Kong Polytechnic University, Hong Kong; Research Institute for Future Food, The Hong Kong Polytechnic University, Hong Kong, SAR, China.
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While next-generation probiotics (NGPs) are increasingly recognized for their health benefits, their incorporation into food products is severely hindered by challenges in preservation. Freeze-drying (lyophilization) is the standard method for preserving probiotics, yet oxygen exposure and freeze-drying stresses substantially reduce bacterial survival rates, particularly for anaerobic probiotics. In this study, we developed a broad-spectrum lyophilization medium (LM) for both conventional and next-generation probiotics. The formulation, consisting of skim milk, cryoprotective sugars and antioxidants, was systematically optimized, and evaluated for its cryoprotective efficacy and underlying mechanisms across a panel of conventional (Lactobacillus and Bifidobacterium strains) and emerging (Akkermansia muciniphila, Bacteroides uniformis, Gordonibacter urolithinfaciens-G. uro) probiotics. Results show that, first, the optimal LM significantly increased the survival rates of all strains, particularly oxygen-sensitive strains, with nearly 20% increase in G. uro. All freeze-dried bacteria showed no significant viability loss after six months of storage at 4 °C. Next, scanning electron microscopy and flow cytometry analyses confirmed retained cell membrane integrity during freeze-drying, and the significantly attenuated oxidative stress in anaerobes with ascorbic acid supplementation. Functional assessments demonstrated preservation of key bacterial metabolic activities, including efficiency in short-chain fatty acid production and polyphenol catabolism, comparable to fresh cultures. Lastly, mouse study confirmed that freeze-dried G. uro remains metabolically active in producing urolithins at comparable levels to fresh cultures. To our knowledge, this work presents the first broad-spectrum LM that effectively preserves the viability and metabolic activity of strict anaerobes, providing a scalable solution for the development of NGP-integrated functional foods and health products.
