Tunable Particle Separation in a Straight Microchannel via Symmetrical Viscoelastic Sheath Flows

In this study, we present a novel microfluidic platform for tunable size-based particle separation within a straight microchannel using symmetrical viscoelastic sheath flows. The device incorporates two pairs of symmetrical microchannels for sheath fluid injection: the first pair facilitates particle focusing and separation, while the second pair enables dynamic regulation of the separation distance between particle streams. Experimental results demonstrate that a 50 ppm polyethylene oxide (PEO) solution focuses 1 μm polystyrene particles toward the channel centerline via elastic forces, whereas 5 μm particles migrate toward the channel sidewalls under dominant inertial forces, effectively overcoming the elastic effects. The interplay between inertial and elastic forces thus achieves size-dependent particle separation. Furthermore, by adjusting the flow rate of the PEO sheath in the second pair of microchannels, the separation distance between the two particle populations can be modulated in real time. Higher PEO concentrations (500 and 1000 ppm) exhibit enhanced capabilities to deflect particle flow streams. By contrast, the lower PEO concentrations like 50, 100 and 200 ppm are more versatile in adjusting the separation distance. The biological applicability of this platform is further demonstrated through the tunable separation of Escherichia coli (E. coli) and Chlorella vulgaris (C. vulgaris). This microfluidic device demonstrates significant potential for downstream particle processing applications, including real-time particle detection and targeted drug delivery.