Cutting Performance of YG8 Cemented Carbide Tools with Microcapsule-Filled Surface Microtextures

To improve the dry cutting performance of YG8 cemented carbide tools, CaF₂/[BMIM]PF₆@PPSU solid-liquid dual-core microcapsules were incorporated into microtextures on the rake face, thereby constructing a microcapsule-microtexture composite self-lubricating tool system. Cutting experiments were conducted to systematically investigate the effects of microcapsule content and microtexture edge spacing on the cutting performance of the tools. The results indicate that optimal cutting performance is achieved at a microcapsule content of 20 wt.% and an edge spacing of 100 μm. Under these conditions, the tool embedded with dual-core microcapsules exhibited a main cutting force as low as 88.6 N, a cutting temperature of 237.8 °C, a machined surface roughness of 1.08 μm, and an extended cutting distance of 9497 m. Compared with the unlubricated tool, the main cutting force, axial force, and radial force decreased by approximately 40%, 45.6%, and 47.4%, respectively; the cutting temperature decreased by 43.9%, and the surface roughness was reduced by 24.5%. Micromorphological analysis reveals that, under optimal conditions, the TC2 tool effectively mitigates adhesive and delamination wear on both the rake and flank faces. Energy-dispersive spectroscopy (EDS) analysis demonstrates that the rupture of microcapsules releases two core materials, forming a stable solid-liquid biphasic lubricating film that effectively suppresses adhesive and abrasive wear.