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Polyurethane-Based Composites for Flexible Sensors: A Review.
Yang Yang1, Chao Sun2, Xing Zheng3,4
1College of Engineering, Materials and Chemical Engineering, Yanbian University, Yanji 133002, China.
Polymers
|May 27, 2026
Summary
Polyurethane composites offer enhanced performance for flexible sensors, improving sensitivity and stability. These advanced materials are crucial for next-generation wearable devices and bionic applications.
Area of Science:
- Materials Science
- Polymer Chemistry
- Sensor Technology
Background:
- Flexible electronics are advancing rapidly, with applications in wearable sensors, bionic skin, and human-machine interaction.
- Current flexible sensors face increasing demands for sensitivity, stability, biocompatibility, and environmental friendliness.
- Polyurethane composites possess tunable structures, flexibility, and biocompatibility, making them suitable for advanced sensor development.
Purpose of the Study:
- To review synthesis strategies for polyurethane composites for flexible sensors.
- To analyze the role of various fillers in enhancing composite properties.
- To summarize research progress and future trends in polyurethane composite-based flexible sensors.
Main Methods:
- Systematic review of literature on polyurethane composite synthesis.
- Analysis of filler materials (carbon-based, polymers, metal nanoparticles/nanowires) and their impact.
- Summary of application-specific research in flexible sensing.
Main Results:
- Polyurethane composites can be tailored with functional materials to achieve desired properties like conductivity and self-healing.
- Fillers significantly enhance mechanical, electrical, and functional characteristics of polyurethane composites.
- Polyurethane composites show promise in eco-friendly sensing, motion/health monitoring, and bionic electronic skin.
Conclusions:
- Polyurethane composites are versatile materials for next-generation flexible sensors.
- Further research can optimize composite design for specific high-performance applications.
- This review provides insights for developing advanced flexible sensor technologies.

