Surface Glass Fiber Hybridization for Enhanced Low-Velocity Impact Resistance in CFRP T-Stiffened Panels

This study systematically investigates the low-velocity impact response of aerospace-grade carbon-fiber-reinforced polymer (CFRP) T-stiffened panels. Through drop-weight impact tests at 20 J and 35 J energies and Cohesive Zone Model (CZM) numerical simulations, a comparative analysis was performed on two composite configurations: the pure CFRP baseline (Configuration A) and the hybrid configuration incorporating surface glass fiber layers (Configuration B). High-fidelity correlation between experimental and numerical results was achieved, validating the progressive damage evolution of the matrix and fiber constituents. The main findings demonstrate that the hybrid Configuration B exhibits significantly superior impact resistance compared to the monolithic CFRP Configuration A. The introduction of surface glass fiber layers produces a synergistic hybrid effect in the composite system. This surface layer acts as a protective buffer, effectively attenuating the impact load before it propagates to the underlying carbon fiber laminate. As a result, the hybrid structure absorbs more energy and effectively suppresses rapid crack propagation. Under 35 J impact energy, Configuration B avoids the brittle failure of the matrix observed in Configuration A, achieving a 24% increase in permanent energy absorption. This surface hybridization strategy provides an effective method for improving damage tolerance and preserving the structural integrity of advanced composite stiffened panels.