Textural Modification, In Vitro Digestion, and Identification of Volatile Flavor Compounds in Flavored Puffed Bean
Hongan Li1, Huanhuan Wang1, Zeyuan Deng1,2
1State Key Laboratory of Food Science and Resources, Nanchang University, Nanchang, Jiangxi, China.
Journal of Food Science
|May 30, 2026
Summary
Adding emulsifiers, moisture retention agents, or okara to flavored puffed bean products (FPBP) improves texture and flavor. These enhancements maintain snack quality during storage, offering practical applications for legume snack development.
Area of Science:
- Food Science and Technology
- Nutritional Biochemistry
- Sensory Analysis
Background:
- Flavored puffed bean products (FPBP) are typically made from soybean flour, sometimes with okara, using sodium carbonate and water followed by puffing.
- Existing FPBP can suffer from undesirable textural changes (e.g., hardening) and flavor degradation during storage.
- Okara, a byproduct of soy processing, presents an opportunity for nutritional and textural enhancement of bean-based snacks.
Purpose of the Study:
- To investigate the impact of combined emulsifiers and moisture retention agents on FPBP texture.
- To evaluate the effect of incorporating okara into bean flour on the textural properties of FPBP.
- To analyze the flavor profile and stability of texture-enhanced FPBP during storage.
Main Methods:
- Preparation of FPBP using soybean flour with or without okara, incorporating emulsifiers and moisture retention agents.
- Textural analysis of FPBP to assess hardness, springiness, cohesiveness, and resilience.
- In vitro simulated digestion, free amino acid determination, and flavor compound identification using HS-SPME-GC-MS.
Main Results:
- Both combined additives and okara incorporation significantly improved FPBP springiness and resilience while reducing hardness and cohesiveness.
- FPBP demonstrated a rich amino acid profile, indicating good nutritional value.
- Texture-enhancing treatments preserved key flavor compounds and inhibited flavor degradation during storage, with nine compounds identified as critical.
Conclusions:
- Emulsifiers, moisture retention agents, and okara are effective in optimizing the texture of FPBP.
- These treatments contribute to the retention of desirable flavor profiles and extend shelf-life stability.
- The findings provide a basis for improving FPBP production processes and developing novel legume-based snacks.


