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Isolation of Low Endotoxin Content Extracellular Vesicles Derived from Cancer Cell Lines
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Published on: February 17, 2023

Endotoxin removal by virus filters.

Cui Wang1, Shoumiao Wang1, Shiyun Peng1

  • 1Downstream Process Development (DSPD), WuXi Biologics, Shanghai, China.

Biotechnology Progress
|June 8, 2026
PubMed
Summary

Commercial virus filters effectively remove endotoxins from protein solutions, achieving high recovery rates. This novel application offers a promising new method for ensuring drug product safety in biopharmaceutical manufacturing.

Keywords:
acidic proteinsclinical manufacturingendotoxin clearanceendotoxin removalhigh‐pH sensitive proteinspreclinical manufacturingvirus filtration

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Air-sampled Filter Analysis for Endotoxins and DNA Content
09:16

Air-sampled Filter Analysis for Endotoxins and DNA Content

Published on: March 7, 2016

Area of Science:

  • Biopharmaceutical Manufacturing
  • Drug Product Safety
  • Protein Therapeutics

Background:

  • Endotoxins are pyrogenic contaminants posing significant risks to drug product safety.
  • Current endotoxin removal methods often compromise protein recovery or operational simplicity.
  • Developing efficient and compatible endotoxin decontamination techniques for protein solutions is crucial.

Purpose of the Study:

  • To investigate the efficacy of commercial virus filters for endotoxin clearance in protein solutions.
  • To compare the performance of virus filters against established membrane technologies for endotoxin removal.
  • To elucidate the removal mechanisms of virus filters for endotoxins in monoclonal antibody solutions.

Main Methods:

  • Systematic evaluation of virus filters from multiple manufacturers.
  • Testing across various initial endotoxin concentrations and buffer conditions (pH 5.5 and 7.5).
  • Comparative analysis with Mustang E and Mustang Q membranes.
  • Dynamic light scattering to characterize endotoxin-monoclonal antibody complexes.

Main Results:

  • Planova BioEX and Valpha PES virus filters achieved 88%-99% endotoxin reduction with >95% protein recovery.
  • Virus filters demonstrated superior endotoxin removal compared to Mustang membranes at low pH (5.5).
  • Size exclusion (based on ~20 nm pore size) was identified as the primary removal mechanism for virus filters.

Conclusions:

  • Virus filtration is a viable alternative for endotoxin removal in preclinical protein processing.
  • This method is particularly suitable for pH-sensitive proteins and acidic proteins.
  • Virus filtration expands the available options for endotoxin clearance in clinical manufacturing.