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Biomass-Derived Activated Carbon for Congo Red Dye Adsorption: Machine-Learning-Based Prediction and Comparative
Sujesh Sudarsan1, Ramesh Vinayagam1, Raja Selvaraj1
1Manipal Institute of Technology, Manipal Academy of Higher Education, Manipal, Karnataka 576104, India.
ACS Omega
|June 8, 2026
Summary
Machine learning models accurately predict Congo Red dye removal using activated carbon from Spathodea campanulata flowers. Adaptive neuro-fuzzy inference system (ANFIS) demonstrated the best performance for optimizing dye adsorption.
Area of Science:
- Environmental Chemistry
- Materials Science
- Computational Chemistry
Background:
- Congo Red (CR) is a carcinogenic azo dye prevalent in industrial wastewater.
- Effective removal of CR is crucial due to its persistence and environmental risks.
- Activated carbon from biomass offers a sustainable adsorbent material.
Purpose of the Study:
- To develop and evaluate machine learning models for predicting CR dye adsorption onto Spathodea campanulata activated carbon (SCAC).
- To identify the most effective modeling approach for optimizing CR removal processes.
- To understand the influence of operational parameters on dye adsorption.
Main Methods:
- Utilized a dataset of 180 batch experiments with varying pH, dosage, initial CR concentration, contact time, and temperature.
- Constructed and compared four machine learning models: Support Vector Machine (SVM), Adaptive Neuro-Fuzzy Inference System (ANFIS), Artificial Neural Network (ANN), and Multiple Linear Regression (MLR).
- Performed global sensitivity analysis on the optimized ANFIS model to rank parameter importance.
Main Results:
- ANFIS (R² = 0.9722) and ANN (R² = 0.9710) exhibited superior performance in modeling CR adsorption compared to SVM (R² = 0.9597) and MLR (R² = 0.8667).
- MLR showed limited capability in capturing the nonlinear adsorption behavior.
- Sensitivity analysis indicated contact time and initial CR concentration as the most influential parameters for adsorption.
Conclusions:
- ANFIS provides a robust and accurate framework for modeling and optimizing Congo Red dye removal using SCAC.
- Machine learning approaches, particularly ANFIS, are valuable tools for predicting and enhancing wastewater treatment processes.
- SCAC shows significant potential for the efficient removal of carcinogenic azo dyes from industrial effluents.