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Two-Staged Cranial Reconstruction: Tissue Expansion, Galeocapsular Flaps, and CAD/CAM Three-Dimensional Titanium
Yasir Vural1, Can Koç, Bilge Kağan Aysal
1Department of Plastic, Reconstructive and Aesthetic Surgery, Bezmialem Vakıf University Hospital, Istanbul, Turkey.
The Journal of Craniofacial Surgery
|June 8, 2026
Summary
This study presents a two-stage technique using tissue expanders and patient-specific implants for complex cranial reconstruction. The novel approach effectively restored contour and soft-tissue coverage in a patient with significant cranial defects.
Area of Science:
- Neurosurgery
- Plastic Surgery
- Biomedical Engineering
Background:
- Cranial defect reconstruction after surgery is challenging, especially with bone loss and limited soft tissue.
- Patient-specific implants (PSIs) offer alternatives to traditional methods like revision osteotomy or repeat cranioplasty.
Purpose of the Study:
- To describe a novel two-stage reconstructive technique for late cranial contour restoration.
- To evaluate the safety and efficacy of this approach in a patient with residual deformity after previous surgery.
Main Methods:
- A 19-year-old male with frontal and parietal bone defects underwent a two-stage procedure.
- Stage 1 involved gradual expansion of a parietal tissue expander.
- Stage 2 utilized a PSI designed with virtual planning and a galeal flap for soft-tissue coverage.
Main Results:
- The technique successfully corrected frontal and parietal depression and supraorbital retrusion.
- Vascularized soft-tissue coverage was achieved using a galeocapsular flap and expanded scalp.
- Satisfactory cranial contour and projection were maintained at 12-month follow-up with no complications.
Conclusions:
- This two-stage technique combining tissue expansion and patient-specific implants is a safe and effective option.
- It is suitable for selected patients requiring late cranial reconstruction after prior surgeries.
