Mechanical Properties and Microscopic Mechanism of Shield Tunnel Spoil Stabilized with ESCA

The efficient treatment and resource utilization of shield tunnel spoil (STS) are important for sustainable underground construction in China. To improve the early mechanical performance and microstructural compactness of stabilized STS, this study investigated the solidification effect of a novel early-strength cementitious agent (ESCA) and compared it with ordinary Portland cement (P.O 42.5). Macroscopic mechanical tests, including unconfined compressive strength (UCS), stress-strain behavior, mass, and P-wave velocity measurements, were combined with scanning electron microscopy (SEM) and computed tomography (CT) analyses to reveal the mechanical response and microstructural mechanisms of stabilized STS. The results indicate that, compared with P.O 42.5, ESCA exhibits superior fluidity at lower water-to-solid (w/s) ratios, significantly shorter setting times, and higher compressive strength at all curing ages. The solidification efficiency of ESCA for STS is notably superior to that of P.O 42.5, with the peak strength, elastic modulus, mass, and P-wave velocity of ESCA-solidified specimens being higher than those of P.O 42.5-solidified specimens across the five dosages. Furthermore, ESCA material bonds more tightly with STS particles, resulting in lower porosity and a denser microstructure under the same stabilizer dosage. Overall, the combination of macroscopic mechanical properties and microstructural characterization demonstrates that ESCA material exhibits significant advantages in the efficient solidification and resource utilization of shield tunnel spoil.