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Published on: December 4, 2017
Fast Hydrogen Detection via Optical Fibers Coated with Metal Hydride Thin Films
André D Santos1,2, Miguel A S Almeida1,2,3, João P Mendes1,2
1INESC TEC-Institute for Systems and Computer Engineering Technology and Science, Rua Dr. Roberto Frias, 4200-465 Porto, Portugal.
Sensors (Basel, Switzerland)
|June 12, 2026
Summary
This study demonstrates a new, low-cost optical sensor for detecting hydrogen (H2) leaks quickly. The technology uses magnesium thin films and fiber optics for safe, reliable monitoring of clean energy infrastructure.
Area of Science:
- Materials Science
- Optical Engineering
- Chemical Engineering
Background:
- Widespread adoption of hydrogen (H2) as a clean energy source necessitates robust leak detection systems.
- Current sensing solutions face challenges in cost, scalability, and speed, posing safety risks.
- Optical sensing methods offer a promising alternative by eliminating ignition risks associated with electronics at the detection point.
Purpose of the Study:
- To develop a low-cost, scalable optical sensing device for rapid hydrogen leak detection.
- To leverage the unique properties of magnesium thin films upon hydrogenation for sensing applications.
- To create a complete interrogation unit suitable for widespread deployment in hydrogen infrastructure.
Main Methods:
- Fabrication of a micro-mirror device utilizing single-mode fibers.
- Employing magnesium thin films as the hydrogen-sensitive element.
- Development of a complete optical interrogation unit with industry-standard components.
Main Results:
- Demonstration of a micro-mirror sensor capable of detecting hydrogen (H2).
- Achieved hydrogen loading times (t10 and t90) of 1.2 s and 3.0 s, respectively.
- Successful development of an interrogation unit for practical deployment.
Conclusions:
- The developed optical micro-mirror sensor offers a fast and reliable solution for hydrogen leak detection.
- The use of magnesium thin films provides a significant optical response for sensitive H2 detection.
- The system is designed for scalability and integration into existing infrastructure, promoting safe hydrogen energy usage.

