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Vision-based work posture assessment: monocular pose estimation and fuzzy REBA methods.

Nailiang Li1, Yu Chen1, Zong Fang1

  • 1Department of Industrial Engineering, School of Mines, China University of Mining and Technology, Xuzhou, Jiangsu, China.

Ergonomics
|June 12, 2026
PubMed
Summary

This study introduces a contactless, vision-based system to assess worker posture risks and prevent musculoskeletal disorders (MSDs). The system uses advanced pose estimation for accurate, real-time ergonomic monitoring in industrial settings.

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Area of Science:

  • Occupational Health and Safety
  • Ergonomics
  • Computer Vision

Background:

  • Growing attention on worker health with China's National Occupational Disease Prevention Plan (2021-2025).
  • Need for effective methods to reduce work-related musculoskeletal disorders (MSDs).
  • Limitations of existing posture assessment systems in industrial environments.

Purpose of the Study:

  • To develop a contactless, vision-based system for posture risk assessment.
  • To improve the accuracy and efficiency of ergonomic monitoring.
  • To mitigate risks associated with musculoskeletal disorders in the workplace.

Main Methods:

  • Developed a contactless, vision-based system using an MMPose-based monocular pose estimation model.
  • Extracted skeletal landmarks for joint-angle computation.
Keywords:
Human pose estimationfuzzy logic theorymachine visionrapid entire body assessment

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  • Employed an enhanced fuzzy-logic REBAPRO for risk assessment and utilized a system with low inference latency (6.9 ms/frame).
  • Main Results:

    • The proposed model achieved superior accuracy compared to Kinect V2, with an average joint-angle RMSE of 5.7° (vs. 10.7°).
    • 91% of joints showed errors below 8°, indicating high precision.
    • Enhanced fuzzy-logic REBAPRO reduced false risk transitions by 38% and increased expert agreement from 67% to 92%.

    Conclusions:

    • The developed vision-based system offers accurate and efficient real-time ergonomic monitoring.
    • It demonstrates significant potential for proactive risk mitigation of musculoskeletal disorders in industrial settings.
    • Successful deployment in an automotive manufacturing plant validates its practical applicability.