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Goblet-Like P-Driven Pt3Mn Alloys Enable High Power Density and 1000 h Durability in Practical Fuel Cells
Changhong Zhan1, Cao Wang2, Zhongliang Huang1
1State Key Laboratory of Physical Chemistry of Solid Surfaces, College of Chemistry and Chemical Engineering, Xiamen University, Xiamen 361005, China.
None:
Simultaneously achieving high power density and longevity in cost-effective proton-exchange membrane fuel cells (PEMFCs) is imperative for their commercialization, yet it poses a significant challenge to the fuel cell catalyst, particularly under light-duty vehicle (LDV) or heavy-duty vehicle (HDV) conditions. Here, we present a versatile phosphorus (P)-driven strategy to enhance the activity and durability of platinum-manganese (Pt3Mn) alloys, in which P acts as a pivotal bridging element between Pt3Mn nanoparticles and the carbon support as well as an activator for Pt3Mn surfaces. Importantly, goblet-like P-Pt3Mn enables outstanding peak power densities of 4.11 W cm-2 in H2/O2 and 2.05 W cm-2 in H2/air under HDV condition, as verified by a third-party platform and stack-level validation. Meanwhile, P-Pt3Mn exhibits an exceptional accelerated stress test (AST) stability for 30 000 cycles (2.1% mass activity decline), significantly exceeding the U.S. Department of Energy (DOE) target. For commercial visibility, we demonstrate that the P-Pt3Mn-based fuel cell can be operated stably at a high current density of 3.0 A cm-2 beyond 1000 h. Detailed mechanistic and theoretical investigations reveal the excellent performance of P-Pt3Mn from the surface enrichment of P on Pt3Mn alloys and the formation of interfacial Pt-P-C coordination, which effectively promotes *OH desorption and mass transport as well as inhibits nanoparticle agglomeration. These groundbreaking results firmly establish P-Pt3Mn as the most efficient and durable fuel cell catalyst for practical PEMFC applications in urban transportation.
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