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Published on: December 5, 2025
Surface-Modified InVGr as a Thermal Interface Material with High Thermal Conductivity and Low Contact Thermal
Yisimayili Tuersun1, Wenmei Luo2, Junfeng Zhao3
1Department of Physics, Southern University of Science and Technology, Shenzhen 518055, China.
A new indium/vertical graphite (InVGr) composite material offers superior thermal conductivity for high-power electronics. Surface modification with liquid metal (LM) significantly reduces thermal resistance, enhancing heat dissipation for advanced devices.
Area of Science:
- Materials Science
- Nanotechnology
- Thermal Engineering
Background:
- High-power electronics require efficient thermal interface materials (TIMs) for heat dissipation.
- Conventional polymer TIMs exhibit low thermal conductivity and high contact resistance, hindering performance.
- Rapid advancements in AI and power semiconductors necessitate improved thermal management solutions.
Purpose of the Study:
- To develop a novel composite TIM with enhanced thermal conductivity and reduced contact resistance.
- To investigate the efficacy of an indium/vertical graphite (InVGr) composite material.
- To optimize heat dissipation for high-energy-density electronic devices.
Main Methods:
- Fabrication of an indium/vertical graphite (InVGr) composite material.
- Surface modification using low-melting-point InBiSn liquid metal (LM).
- Measurement of thermal conductivity and contact thermal resistance under pressure.
- Experimental validation of heat dissipation performance in a practical setup.
Main Results:
- The InVGr composite achieved a high thermal conductivity of 220.2 W/m·K.
- Liquid metal surface modification reduced contact thermal resistance to 0.09 cm²·K/W at 100 psi.
- The LM/InVGr/LM composite decreased heat source temperature from 113.3 °C to 55.5 °C.
- Demonstrated superior cooling efficiency compared to commercial silicone and carbon fiber pads.
Conclusions:
- The surface-modified InVGr composite is a highly effective TIM for advanced electronics.
- This material offers a novel solution for the thermal management challenges in high-power devices.
- The developed composite significantly improves heat dissipation capabilities, enabling higher device performance and reliability.
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