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Torque-Driven Grain Rotation in Solder Interconnects under Electromigration for Advanced Packaging: Insights from
Han Jiang1, Yaohua Xu1, Saranarayanan Ramachandran2
1School of Integrated Circuits, Anhui University, Hefei 230601, China.
Grain rotation in solder interconnects is driven by electron wind torque, aligning low-resistivity axes with current flow. This texture evolution enhances interconnect conductivity, offering insights into advanced packaging reliability.
Area of Science:
- Materials Science
- Computational Physics
- Microelectronics Engineering
Background:
- Scaling down microelectronic devices necessitates understanding solder interconnect reliability in 3D integrated circuits.
- Grain morphology and crystallographic orientation significantly impact the performance and longevity of advanced packaging.
- Electromigration, anisotropic diffusion, and crystallographic reorientation are critical factors influencing microstructural evolution under high current densities.
Purpose of the Study:
- To develop a computational framework for predicting grain evolution in Sn solder interconnects under electromigration.
- To elucidate the quantitative mechanisms coupling electromigration, anisotropic diffusion, and crystallographic reorientation.
- To investigate the role of electron wind torque and electromigration in grain rotation and texture evolution.
Main Methods:
- Development of a 3D phase-field framework integrating the Kobayashi-Warren-Carter model.
- Inclusion of electromigration-driven atomic transport and electron wind torque.
- Simulation of grain evolution and texture development in Sn solder interconnects.
Main Results:
- Anisotropic electrical conductivity and diffusivity induce selective grain rotation, with misaligned grains rotating up to 15° to align their a-axes with electron flow.
- Electron wind torque governs grain reorientation dynamics, while electromigration drives mass transport.
- Simulated texture evolution shows qualitative agreement with experimental observations, featuring elimination of low-angle grains and emergence of preferred orientations.
- Microstructure-driven current redistribution increases interconnect conductivity, stabilizing the evolved texture.
Conclusions:
- The developed framework provides a physically grounded approach to study electromigration-induced grain evolution.
- Electron wind torque is the primary driver of grain reorientation, while electromigration governs mass transport.
- Grain structure control offers a potential strategy for mitigating electromigration-induced failures in next-generation heterogeneous integration.
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