Conductive Polyaniline-Based/Polyethersulfone Ultrafiltration Membranes: Morphology, Wettability and Short-Cycle...

Fouling limits the performance and lifetime of polyethersulfone (PES) ultrafiltration membranes. We investigated the effect of blending polyaniline (PAni·DBSA) into PES on membrane morphology, wettability, permeability and antifouling behavior, and we evaluated a simple electrochemical cleaning protocol for fouled membranes. A series of PES/PAni·DBSA membranes with different PAni loadings were characterized by SEM, BET, AFM, contact angle, TGA and porosity analysis. Initial water flux (J), bovine serum albumin (BSA) rejection (RR) and flux recovery ratio (FRR) were measured in a dead-end filtration cell. Electrochemical cleaning was applied to selected fouled membranes, and post-cleaning flux and rejection were measured. PAni·DBSA incorporation produced a hierarchical pore structure and altered near-surface texture. Contact angle decreased from 76° to 54°, and swelling increased for intermediate PAni loadings. Initial pure-water fluxes ranged from 5.9 to 39.3 L·m^-2·h^-1. When expressed as absolute percentages, the best performing membrane in terms of reversible fouling recovered 8.12 times of its initial flux. Multivariate analysis indicates that surface hydration and height distribution explain more variance in FRR than Rq alone, consistent with a synergistic role of texture and wettability. Electrochemical treatment substantially increased both flux and rejection for tested membranes, indicating effective foulant mobilization.