Collaborative Bearing Mechanism of Sustainable Coal Gangue Geopolymer Gel Backfill-Rock Combination Under Compression

Using solid wastes to fabricate sustainable backfill materials for mining engineering is crucial for environmental sustainability worldwide. In this study, the use of coal gangue aggregates as a sustainable alternative to natural aggregates in geopolymer gel backfill materials was explored, which contributes to green mining development. Through uniaxial compression tests, the effects of fine gangue content, mass concentration, and the binder content of geopolymer backfill materials on the compressive behavior of coal gangue geopolymer gel backfill-rock combinations (CGBRC) were systematically evaluated. Digital Image Correlation (DIC) and acoustic emission (AE) techniques were employed to reveal the strain field evolution and damage progression of CGBRC. Results show that as the content of fine coal gangue increases, the compressive strength first increases and then decreases. Compared with the compressive strength at a 20% content, the compressive strength at a 40% content increased by 33.2%, while the elastic modulus increased by 11.2%. Meanwhile, with the increase in mass concentration and binder content, the compressive strength and elastic modulus of coal gangue geopolymer filling materials show an increasing trend, reaching peak values at 86% mass concentration and 32% binder content, respectively. The strain concentration zones mainly form near the backfill interface, with propagation paths governed by backfill strength. Damage evolution undergoes three stages including rapid accumulation during compaction, gradual development in the elastic-plastic stage, and abrupt acceleration at failure. The interfacial debonding behavior is primarily influenced by the strength difference between the backfill and surrounding rock. Specimen failure is dominated by brittle shear fracture, categorized into three modes based on crack paths relative to the backfill, which include penetrating backfill failure, axisymmetric interface failure, and centrally symmetric interface failure. These findings offer theoretical and technical support for coal gangue resource utilization and green mining practices, advancing sustainable solid waste management.