Hydrogel Vehicles for Enteric-Coated Pantoprazole Minitablets: Impact of Polymer Type on Rheology and Drug Release

The development of age-appropriate pediatric dosage forms remains an important challenge, particularly for acid-labile drugs requiring gastro-resistant protection. Pantoprazole, a proton pump inhibitor, must be protected from gastric acid until intestinal absorption; however, conventional enteric-coated tablets may be difficult to use in younger children, while manipulation of dosage forms or mixing with food can compromise dose accuracy and drug release performance. Multiparticulate systems, such as minitablets, pellets, or granules, offer flexible dosing but may still require a suitable vehicle to improve acceptability, handling, and ease of swallowing. In this study, enteric-coated pantoprazole minitablets were developed and evaluated after dispersion in selected hydrogel vehicles intended to serve as standardized alternatives to food-based carriers. Hydrogels based on hypromellose (HPMC), carbomer (CAR), and sodium alginate (SA) were characterized in terms of pH, rheological properties, firmness, acid penetration, and their effect on pantoprazole release. Dissolution performance was assessed using both conventional pharmacopoeial testing and dynamic non-pharmacopoeial conditions. Low-concentration gels prepared from high-viscosity HPMC grades showed the most favorable performance, combining suitable spoonable consistency with limited impact on drug release. Among them, 5% HPMC 65SH4000 was particularly promising, as it did not markedly delay pantoprazole release in either pharmacopoeial or dynamic dissolution testing. CAR gels provided advantageous rheological properties, including high viscosity at rest and shear-thinning behavior, and allowed efficient pantoprazole release after transition to buffer conditions; however, their interaction with enteric-coated minitablets should be further optimized with respect to gel amount, concentration, and neutralization strategy. SA gel showed strong structural persistence and delayed release under pharmacopoeial conditions, although this effect was less pronounced in the dynamic model. Overall, the findings indicate that appropriately selected hydrogels may improve the practical use of pediatric multiparticulate formulations, but their composition, pH, rheology, and interaction with enteric coatings must be carefully evaluated.