Flexible In-Sensor Computing Strain Sensor for Lower-Limb Gait Recognition

Flexible strain sensors have attracted considerable attention in gait recognition owing to their ability to adhere directly to the skin near joints and transduce local deformation. In existing work, however, sensor placement and orientation are largely determined by anatomical experience, while multi-channel classification still relies on back-end digital processors, whose power consumption and latency constrain system practicality in wearable scenarios. This paper presents an integrated design path that proceeds from skin-mechanics theory through sensor-layout optimization to analog-domain front-end inference. On the layout side, the lines-of-non-extension (LoNE) theory is employed to convert the selection of sensor attachment angles from empirical judgment into a calculable mechanics problem; guided by the spatial course of LoNE in the ankle and knee regions, the positions and angles of the nine sensors are determined individually-channels perpendicular to the LoNE capture maximum strain, channels offset by 45 degrees supplement non-sagittal-plane information, and a channel aligned along the LoNE provides a near-zero-strain reference. On the circuit side, the mathematical equivalence between the weighted summation of a linear classifier and Kirchhoff's current law (KCL) nodal current superposition is exploited to map the classification operation onto current aggregation in an analog circuit, yielding an in-sensor computing (ISC) front end in which the nine-channel weighted summation is completed in a single analog step. The sensors are fabricated by screen-printing a liquid-metal-polymer composite conductive ink onto a TPU film substrate, with a gauge factor RSD of 6.8% and a tensile linearity R2>0.99. Using walking, running, and stair descent as verification targets, the analog classifier reaches 99% accuracy at the circuit-level functional-verification stage. On real multi-subject data, it achieves 87.0%±8.4% accuracy under intra-subject cross-session validation, with an analog-domain inference response faster than 100μs. This design path is not bound to a specific joint or sensor material; when the layout methodology is extended to additional joint regions and the circuit architecture incorporates multiple outputs to cover more classification categories, the same workflow remains applicable, offering a promising low-power, lightweight technical solution for wearable motion monitoring.