Functionalized Magnetic Carbon Nanoparticles Efficiently Break Water-in-Heavy Oil Emulsions

Achieving efficient demulsification of water-in-heavy oil (W/HO) emulsions remains a critical issue that urgently needs to be addressed in the heavy oil industry. Despite being a new generation of green demulsification materials, magnetic carbon nanoparticles still suffer from low demulsification efficiency when applied to water-in-heavy oil emulsions. Herein, polyethyleneimine-modified magnetic carbon nanoparticles (P-MCNs) were successfully prepared via a surface functionalization strategy. The demulsification performance of P-MCN in water-in-heavy oil (W/HO) emulsions was evaluated via the standard bottle test. The results demonstrated that P-MCN (500 ppm) achieved effective water removal within 60 min at 50 °C. Microscopic visualization characterization revealed that the efficient water removal from W/HO emulsions by P-MCN is attributed to its high interfacial activity. Specifically, P-MCN can rapidly migrate to the heavy oil-water interface and effectively disrupt the interfacial film through electrostatic interactions and hydrogen bonding, thereby achieving efficient demulsification of W/HO emulsions. This study provides a solid theoretical foundation for the further development of magnetic carbon nanoparticles with higher demulsification efficiency for applications in the petroleum industry.