Individualized Prediction of In-Plane Shear Stress-Strain Curves for Composites Using Early-Stage Digital Image...

The in-plane shear performance of carbon fiber-reinforced polymer (CFRP) composites is critical for structural design but is challenged by significant property scatter. This study aims to achieve individualized prediction of the complete shear stress-strain curve for each composite specimen using only a single early-stage digital image correlation (DIC) strain field. Systematic in-plane shear tests were conducted on 45 laminated carbon fiber/epoxy specimens with synchronized full-field DIC data and macroscopic load-displacement records. A lightweight encoder-decoder convolutional neural network was developed, taking a single DIC strain contour map at 0.2% global strain as input and mapping it directly to the full-range stress-strain curve up to failure for that specific specimen. Data augmentation and Dropout regularization mitigated the small-sample challenge. The proposed model achieved strong predictive performance across the five-fold cross-validation yielded a mean R² of 0.926 ± 0.022 and a mean RMSE of 6.37 ± 1.14 MPa for stress. Individual specimen predictions on the test set yielded an average R² of 0.945, with a minimum of 0.821, confirming robust capability across scattered properties. Residual analysis elucidated error characteristics across deformation stages. This research provides a novel paradigm for non-destructive, early-stage individualized assessment of composite mechanical properties, with applications in structural health monitoring and probabilistic design.