Waterborne Polyurethane Reinforced with SiO₂-Modified TiO₂: Enhanced Mechanical Properties and Retained Hydrostatic...

Driven by the growing demand for functional textiles featuring excellent waterproofness, moisture permeability and mechanical robustness in outdoor sportswear, medical protection and technical apparel, traditional pongee-despite its desirable softness, high wrinkle resistance and good stability as an ideal substrate fabric-is severely restricted in further application by its intrinsically poor hydrostatic pressure resistance in extremely wet environments. Accordingly, we developed a modified waterborne polyurethane (WPU) coating for pongee substrates to fabricate functional textiles that maintain high hydrostatic pressure resistance while possessing good mechanical properties and increased UV absorption. In this study, by using the sol-gel method, an amorphous silicon dioxide (SiO₂) coating layer was constructed on the surface of titanium dioxide (TiO₂) particles, forming silica-modified titania particles (SiO₂/TiO₂). These SiO₂-modified particles were subsequently physically blended with an anionic waterborne polyurethane system that had been previously modified with a polyester-type modifier A to enhance its hydrostatic pressure resistance. The resulting composite coating was designed to combine the high hydrostatic pressure resistance inherited from the modified WPU matrix, the mechanical reinforcement and increased UV absorption contributed by SiO₂/TiO₂, and satisfactory water repellency on fabric substrates. The results indicate that the incorporation of an appropriate amount of modifier A into the prepolymer system significantly enhances hydrostatic pressure resistance while maintaining high elongation at break. At a SiO₂/TiO₂ loading of 0.2 wt%, the composite film exhibits optimal comprehensive performance, characterized by superior mechanical properties, low water absorption, and static water contact angles exceeding 100° for coated fabrics. SiO₂/TiO₂ composite WPU coatings substantially improve hydrostatic pressure resistance across various fabrics, with 380T polyester taffeta demonstrating the best performance. This resistance remains remarkably stable after standard washing, indicating excellent wash fastness and practical applicability.