Biochar-Based Single-Atom Cobalt Catalyst for Efficient Thermal Decomposition of Ammonium Perchlorate: Preparation,...

The thermal decomposition performance of ammonium perchlorate (AP) is a key factor in regulating the combustion of composite solid propellants, and its catalytic decomposition process is considered a typical multiphase catalytic process. The exposure of catalytic centers during multiphase catalysis is a key factor affecting catalytic performance. In response to the problem of low atomic utilization efficiency of traditional metal oxide catalysts, this study successfully prepared nitrogen-doped carbon-supported single-atom cobalt catalyst (SACo-PC-X) using the "zinc volatilization pore formation and nitrogen anchoring" method with inexpensive biomass as the precursor. Aberration-corrected transmission electron microscopy, together with XPS and XRD analyses, suggests that Co species are predominantly stabilized in an atomically dispersed Co-N_x configuration. This catalyst exhibits excellent catalytic performance for the thermal decomposition of AP, significantly reducing its high-temperature decomposition temperature from 433.5 °C to 322.7 °C (The cobalt content in the system is less than 0.2%). Gas studies have shown that Co-N_x sites efficiently accelerate the oxidation process of NH₃ by promoting electron transfer, resulting in a significant increase in the proportion of N₂O gas. This work not only provides an efficient and stable new catalyst for AP decomposition, but also offers new ideas for designing energetic material decomposition catalysts at the atomic level.