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Predicting Interfacial Pull-Out Performance of Nano-B4C/Aramid Material with Stage-Wise Physics-Guided Machine
Havva Esra Bakbak1, Aytuğ Onan2, Erman Bilisik3,4
1Department of Electrical and Electronic Engineering, Ege University, Izmir 35040, Turkey.
Polymers
|July 15, 2026
Summary
A new physics-guided machine learning model accurately predicts yarn pull-out in nano hexagonal boron carbide (nh-B4C)-functionalized para-aramid fabrics. This framework accelerates the design of advanced soft ballistic materials by reducing experimental needs.
Area of Science:
- Materials Science
- Mechanical Engineering
- Computational Modeling
Background:
- Interfacial yarn pull-out is crucial for energy dissipation in soft ballistic materials.
- Experimental characterization of this complex, multistage process is time-consuming and challenging.
- Understanding interfacial mechanics is key to optimizing ballistic material performance.
Purpose of the Study:
- To develop a physics-guided machine learning (PG-HML) framework for predicting yarn pull-out behavior.
- To model the pull-out response of nano hexagonal boron carbide (nh-B4C)-functionalized para-aramid fabrics.
- To enable efficient virtual screening and reduce experimental effort in material design.
Main Methods:
- A stage-wise PG-HML framework was developed, decomposing pull-out into crimp extension, interlacement rupture, and stick-slip sliding.
- Physics-based constraints (continuity, admissibility) were integrated to ensure mechanical consistency and robustness.
- The model was trained and validated using an experimentally constrained dataset of nh-B4C/aramid fabrics.
Main Results:
- The PG-HML framework achieved high predictive accuracy (R² > 0.98) for crimp extension and rupture stages.
- The model effectively captured complex rupture transitions and post-peak stick-slip evolution.
- Increased nh-B4C content enhanced interfacial friction, rupture resistance, and energy dissipation.
Conclusions:
- The PG-HML framework provides a high-fidelity surrogate model for interfacial pull-out behavior.
- This approach significantly reduces experimental requirements for designing advanced soft ballistic materials.
- The study demonstrates the potential of physics-guided machine learning in materials discovery and optimization.

