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Updated: Aug 6, 2026

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In Situ Surface Temperature Measurement in a Conveyor Belt Furnace via Inline Infrared Thermography
Published on: May 30, 2020
Intelligent diagnostic method for composite insulator surface temperature distribution realized by visible images
Jingxuan Zhang1, Yong Yang1, Chuan Li1
1State Key Laboratory of Advanced Electromagnetic Engineering and Technology, School of Electrical Engineering and Electronics, Huazhong University of Science and Technology, Wuhan 430074, China.
The Review of Scientific Instruments
|July 16, 2026
Summary
This study introduces a deep learning method to detect thermal defects in composite insulators using visible images, offering a cost-effective alternative to infrared thermography for power line inspections.
Area of Science:
- Electrical Engineering
- Materials Science
- Computer Vision
Background:
- Accurate diagnosis of thermal defects in composite insulators is crucial for transmission line safety.
- Infrared thermography is effective but costly for widespread power inspections.
- A cost-efficient, accurate method for thermal defect diagnosis is needed.
Purpose of the Study:
- To develop a deep learning-based method for diagnosing composite insulator surface temperature distribution using visible images.
- To overcome the limitations of traditional infrared thermography in terms of cost and application scope.
Main Methods:
- Utilized You Only Look Once version 7 (YOLOv7) for precise insulator localization and background cropping.
- Employed an improved U-Net architecture for accurate temperature distribution diagnosis and visualization.
- Fine-tuned the model with a physics-improved U-Net to enhance diagnostic accuracy.
Main Results:
- The model accurately diagnoses surface temperature distribution across various angles and brightness levels.
- Achieved a wide temperature diagnostic range (15-125°C) with high accuracy (MAE: 0.780°C, RMSE: 1.130°C).
- Real-time diagnosis capability with a single image processing time of 30 ms.
Conclusions:
- The proposed deep learning method enables real-time, accurate, and wide-range temperature diagnosis of composite insulators from visible images.
- This approach offers a cost-effective and efficient alternative to traditional infrared thermography for power line inspections.
