A Coupled Model of Acid Transport, Gel Cleanup, and Fracture Propagation in Prepad Acid Fracturing
Weiyou Zhang1,2,3, Yongpeng Sun4, Xianghua Meng1
1College of Energy and Mechanical Engineering, Dezhou University, Dezhou 253023, China.
Abstract:
In conventional hydraulic fracturing of low-permeability sandstone reservoirs, polymer-gel leak-off creates low-permeability filter cakes that impair productivity. This study proposes a prepad acid fracturing technique using a fluoroboric acid (HBF4) pre-flush to dissolve gel residues and mineral fines. A fully coupled mathematical model integrates HBF4 hydrolysis kinetics, multi-mineral surface reactions, porosity-permeability evolution via the Panda-Lake model, and dynamic leak-off coefficient feedback. Simulations show HBF4 decreases monotonically along the fracture while HF peaks at 40-60 m from wellbore. Acid concentration in the leak-off zone decays exponentially, defining a gel-dissolution zone within 0.5 m of the fracture wall. Acid dissolution increases near-wall porosity to 12-15% and permeability to 2.5-3.5 mD (3- to 4-fold). The leak-off coefficient varies dynamically: high in the acid-dominated zone (1.5-2.2 × 10-3 m/√min) favoring gel dissolution, and low in the gel-dominated zone (≈0.8 × 10-3 m/√min) promoting fracture extension. Compared with conventional polymer gel fracturing, the proposed method achieves a 15.9% higher stimulation ratio and 22.5% higher productivity after 100 days, despite slightly shorter fractures. The core advantage is restoring leak-off zone permeability from 0.45 mD to 0.85 mD and increasing gel filter cake permeability from 8 × 10-4 mD to 0.1 mD, with an average relative error of 8.2% against experimental data. These findings provide theoretical guidance for optimizing prepad acid fracturing in gel-damaged low-permeability sandstones.
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