Hybrid Edge-Cloud Asymmetric Analytics for Portable Multimodal BCI Biosensors

Portable biosensor hardware can now sustain continuous multimodal physiological acquisition at the edge, yet the analytical layer that converts raw signals into deployment-consistent inference remains the main bottleneck for practical embedded systems. This study addresses that bottleneck by presenting the machine-learning layer of the Real-time Cognitive Grid, the analytical companion to the previously reported hardware architecture, which equips a fixed-wiring biosensor assembly with real-time physiological-state classification through an asymmetric edge-cloud workflow. The proposed framework assigns analytical responsibility across tiers: a locked 17-feature schema comprising 5 EMG features, 6 EEG spectral features, 2 cross-modal features, 2 HRV features, 1 EOG feature, and 1 EEG quality indicator governs window-bounded inference on the Arduino Nano RP2040 Connect with an LDA edge artefact requiring approximately 716 B RAM, whereas the cloud tier supports public-dataset pretraining, hardware-aligned refinement, multimodal fusion, deployment comparison, and feature-importance analysis under the same schema contract. To evaluate analytical consistency across physiological diversity, five public repositories covering stress physiology (WESAD), affective EEG (DEAP), inertial activity recognition (PAMAP2), sEMG gesture decoding (EMG Gestures), and motor-imagery EEG (EEGMMIDB) were evaluated under subject-disjoint GroupKFold (k = 5) protocols. To test whether the same contract survives translation to the physical rig, the hardware branch was evaluated under session-disjoint GroupKFold across five bench-acquired sessions. Unimodal performance was strongest in sEMG- and IMU-dominant tasks, whereas multimodal fusion improved macro-F1 by up to 0.141 over the strongest unimodal baseline in WESAD and by 0.109 in PAMAP2. In the hardware branch, the deployed edge LDA artefact reached 0.9435 macro-F1 with 0.9470 accuracy, while the retained cloud Random Forest reached 0.8792 macro-F1 with 0.8799 accuracy; feature-importance analysis further showed that the final 17-feature branch was dominated by EMG descriptors, with EEG spectral terms contributing secondary support and hardware-exclusive variables remaining weak under the present bench regime. These results show that a compact multimodal sensing assembly can be elevated beyond passive signal capture into an intelligent portable biosensor that performs context-aware interpretation with minimal user intervention, supported by a reproducible analytical workflow that remains coherent across heterogeneous benchmark repositories, hardware-specific refinement, and microcontroller-class deployment, thereby establishing cross-session bench feasibility as a structured basis for future multi-subject wearable validation.