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Coconut Water Microfiltration Optimization Using Response Surface Modeling, Neural Networks, and Genetic Algorithms:
José Diogo da Rocha Viana1, Arthur Claudio Rodrigues de Souza2, Paulo Riceli Vasconcelos Ribeiro2
1Department of Chemical and Food Engineering, Federal University of Santa Catarina, Florianópolis 88040-900, SC, Brazil.
Optimizing coconut water processing with crossflow microfiltration using silicon carbide membranes significantly improves permeate flux and minimizes fouling. This method enhances industrial viability by maintaining nutritional quality and enabling efficient processing.
Area of Science:
- Food Science and Technology
- Chemical Engineering
- Membrane Science
Background:
- Coconut water's industrial application is limited by rapid post-extraction degradation.
- Effective processing methods are needed to preserve coconut water's quality and extend its shelf life.
- Crossflow microfiltration offers a potential solution for processing coconut water.
Purpose of the Study:
- To optimize the crossflow microfiltration of coconut water using silicon carbide membranes.
- To investigate the effects of pressure and temperature on permeate flux and membrane fouling.
- To evaluate the hydraulic resistance, fouling behavior, and retention of nutrients under optimized conditions.
Main Methods:
- Optimization using a face-centered design (FCD) and artificial neural network-genetic algorithm (ANN-GA) modeling.
- Analysis of permeate flux and fouling index as key process responses.
- Assessment of hydraulic resistance, fouling characteristics, and mineral/metabolite retention.
Main Results:
- Permeate flux exhibited nonlinear behavior with pressure and temperature, while the fouling index was primarily pressure-dependent.
- Both FCD and ANN-GA models identified a consistent optimal operating window (60 kPa, 35 °C).
- The optimized process achieved high permeate flux (1085.23 L h⁻¹ m⁻²) with manageable, predominantly reversible fouling, and high retention of minerals and metabolites.
Conclusions:
- Crossflow microfiltration with silicon carbide membranes is an effective method for processing coconut water.
- The optimized conditions balance high productivity, controlled fouling, and preservation of nutritional value.
- This approach enhances the industrial potential of coconut water by addressing quality deterioration issues.
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