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Updated: Aug 5, 2026

The Modular Design and Production of an Intelligent Robot Based on a Closed-Loop Control Strategy
Published on: October 14, 2017
Research on Live Working Robots for 10 KV Distribution Networks Adopting Four-Dimensional Safety Guarantee Framework
Xiaohui Xie1, Lining Sun1,2, Pan Luo1
1Robot and Microsystem Technology Research Center, Soochow University, Suzhou 215137, China.
This study introduces an intelligent robot for 10 kV live-line maintenance, enhancing safety and efficiency. The robot utilizes advanced sensors and a master-slave control strategy for precise operation, minimizing risks for personnel.
Area of Science:
- Robotics and Automation
- Electrical Engineering
- Power Systems Engineering
Background:
- Traditional live-line maintenance poses significant personal risks and operational limitations.
- Existing methods lack comprehensive safety measures and efficiency for 10 kV distribution networks.
Purpose of the Study:
- To develop an intelligent robotic system for safe and efficient live-line maintenance of 10 kV distribution lines.
- To enhance operational safety and reduce human exposure to hazards during electrical maintenance.
Main Methods:
- Development of a tracked insulated spider aerial vehicle with a 13-DOF integrated motion platform (vertical lifting modules, dual 6-DOF manipulators).
- Integration of multi-modal sensing hardware (binocular cameras, LiDAR, insulation monitors, EMI detectors) for high-precision positioning.
- Implementation of a master-slave collaborative control strategy with mixed reality (MR) and visual force feedback.
- Construction of a four-dimensional safety framework encompassing insulation, communication, risk avoidance, and supervision.
Main Results:
- The robotic system demonstrated stable positioning performance in field tests on actual 10 kV distribution lines.
- No safety accidents occurred during all trials, validating the system's safety features.
- The integrated system achieved precise positioning of overhead lines and pole fittings.
Conclusions:
- The developed intelligent robotic system offers a viable technical solution for unmanned live-line maintenance in distribution networks.
- The system significantly improves safety and operational efficiency compared to traditional methods.
- The proposed control strategy and safety framework ensure reliable and secure robotic operations.
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