Smart Animal Welfare: A Review of Sensing Technologies, Deployment Challenges, and AI-Driven Insights

Precision livestock farming (PLF) integrates sensing technologies, data acquisition (DAQ) systems, and machine learning (ML) frameworks to continuously monitor individual animals and support welfare assessment through physiological and behavioral observations. Advances in infrared thermography, radar sensing, vision-based systems, acoustic monitoring, and wearable technologies have substantially expanded the ability to collect high-resolution data describing animal responses to internal and external stimuli. However, despite considerable technological progress, a persistent gap remains between sensing performance demonstrated under controlled experimental conditions and reliable deployment within commercial livestock environments. This gap is characterized by environmental variability, unrestricted animal movement, and operational constraints within commercial environments. Using a structured review methodology, this review examines sensing modalities, embedded DAQ architectures, communication strategies, ML methodologies, data privacy, farmer adoption, and an illustrative engineering workflow through the lens of welfare-relevant physiological characteristics. Emphasis placed on the distinction between direct sensor measurements and the biological processes they represent. Sensor outputs do not directly quantify welfare, stressors, or management outcomes; rather, they provide measurements of physiological and behavioral responses that require appropriate biological context for meaningful interpretation. As a result, welfare assessment does not depend solely on the ability to acquire data, but also on the ability to accurately relate those data to underlying physiological mechanisms. Within this framework, ML serves as a critical bridge between measurement and interpretation by enabling the analysis of complex, multimodal datasets. Future advancement of welfare-oriented PLF systems will require stronger alignment among sensing methodologies, physiological understanding, and practical deployment realities to generate meaningful, scalable, and biologically grounded welfare assessments.