A Leaf-Vein-Inspired Composite Flow Channel for Enhanced Mass Transport and Performance in Proton Exchange Membrane...

A leaf-vein-serpentine composite flow field (L-SFF) is proposed to improve reactant distribution, water management, and electrochemical performance of proton exchange membrane fuel cells (PEMFCs). The L-SFF consists of a main trunk and multilevel branches inspired by coconut palm leaf veins, with a branching angle of 45° and a branch width of 2 mm. Three-dimensional multiphysics models of the traditional serpentine flow field (SPFF), cathode leaf-vein-serpentine flow field (S-LFF), and anode leaf-vein-serpentine flow field (L-SFF) were developed using COMSOL Multiphysics 6.1 to investigate current density, membrane water content, temperature distribution, and power output. Under 0.6 V, 353 K, and 1 bar conditions, the L-SFF achieves a maximum power density of 0.538 W·cm^-2, approximately 2.1% higher than SPFF, with an average anode current density of 7092.0 A·m^-2 and a current-density uniformity index of 0.135. The L-SFF also exhibits improved membrane water distribution, with an average water mole fraction of 0.513, and maintains an average membrane temperature of 356.61 K. Furthermore, the effect of GDL porosity on performance was evaluated. When the GDL porosity decreases from 0.8 to 0.2, the maximum power density decreases from 0.534 to 0.474 W·cm^-2 for SPFF (11.2%) and from 0.547 to 0.489 W·cm^-2 for L-SFF (10.6%), indicating better tolerance to variations in porous transport properties. The results demonstrate that the L-SFF structure enhances reactant transport, water management, and performance stability, providing an effective strategy for PEMFC flow-field optimization.