Integrating multiplex digital PCR and long-read sequencing toward standardized genome integrity and purity...

Recombinant adeno-associated virus (rAAV) production can yield heterogeneous viral particle populations containing incomplete genomes and co-packaged DNA impurities that may compromise dosing accuracy and safety. Here, we applied long-read next-generation sequencing (NGS) to characterize the genome and DNA impurity profiles of rAAV9 and compare genome integrity estimates with digital PCR (dPCR). A 4-plex dPCR assay targeting four regions of the rAAV9 genome was developed to enable simultaneous assessment of genome titer and integrity in both intact rAAV9 particles and extracted genomes. To prepare samples for both dPCR and long-read NGS, rAAV9 genomes were released using a heat-based protocol or a commercial extraction kit and sequenced. Long-read NGS revealed the presence of host cell DNA, plasmid DNA, and chimeric reads. The chimeric reads spanned from the inverted terminal repeats sequences into the transfer plasmid backbone, potentially due to mispackaging events. Genome integrity estimates differed significantly between methods, with dPCR reporting higher genome integrity than long-read NGS. Together, multiplex dPCR and long-read NGS provide complementary information on rAAV critical quality attributes and support more comprehensive quality control of rAAV batches across process development and batch release.