Coupled outward and inward oxide growth during metal oxidation
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Updated: Nov 5, 2026

Tuning Oxide Properties by Oxygen Vacancy Control During Growth and Annealing
Published on: June 9, 2023
Zhilu Liang1, Xianhu Sun1, Dongxiang Wu1
1Department of Mechanical Engineering and Materials Science and Engineering Program, Binghamton University, State University of New York, Binghamton, NY 13902.
Abstract:
Metal oxidation is traditionally described as a dichotomy: oxide scales grow either outward via cation diffusion or inward via anion diffusion, with the dominant pathway determined by the prevailing point defects in the oxide lattice. Here, we demonstrate that these two modes are not mutually exclusive but intrinsically coupled within a single oxidation process. Using in situ environmental transmission electron microscopy to monitor the oxidation of copper-a canonical cationic system-we directly visualize simultaneous oxide propagation at both the O2/Cu2O surface interface and the buried Cu2O/Cu interface. Complementary simulations reveal the mechanistic origin of this behavior. Outward cation transport during surface oxide growth injects a sustained flux of vacancies into the underlying metal lattice, which facilitates inward oxygen incorporation and drives oxide growth at the buried interface. This vacancy-mediated feedback couples cationic and anionic transport process, providing a unified framework in which surface cationic growth directly enables inward anionic-driven growth. By identifying vacancy injection as a key mediator of interfacial mass transport, this work provides a mechanistic basis for predicting oxidation kinetics and defect-regulated solid-state transformation pathways in reactive environments.
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