Hydrogel epidermal electrodes enabling high-accuracy surface electromyography-based intelligent prosthetics
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Updated: Nov 11, 2026

Development of a Low-cost Epimysial Electromyography Electrode: A Simplified Workflow for Fabrication and Testing
Published on: April 12, 2024
Chenlin Huang1, Hanyi Li1, Wei Tao2
1Institute of Emergent Elastomers, Guangdong Basic Research Center of Excellence for Energy & Information Polymer Materials, School of Materials Science and Engineering, South China University of Technology, Guangzhou, 510640, P. R. China. wuwenjie@scut.edu.cn.
Abstract:
With over half a billion people affected by limb deficiencies or amputations worldwide, there is a critical need for advanced prosthetics to restore motor function. Surface electromyography (sEMG)-based prosthetics is especially attractive due to easy signal acquisition, while the application is hindered by unstable skin-electrode interfaces and insufficient decoding accuracy, especially for individuals with limited muscle mass. This study presents a material-algorithm co-designed platform integrating a hydrogel epidermal electrode and a machine-learning decoding framework for intelligent prosthetic control. The hydrogel electrode, consisting of a dynamic hyaluronic acid network crosslinked via reversible boronate ester bonds and reinforced with Ti3C2Tx MXene nanosheets, exhibits conformal skin contact, rapid electrical recovery within 100 ms, a bio-interface adhesion strength of 8.5 kPa on porcine skin, and a hybrid ionic-electronic conductivity of 0.145 S m-1. These features facilitate effective skin-electrode coupling and stable sEMG acquisition, achieving an SNR of 12.59 dB. Coupled with a bidirectional long short-term memory (Bi-LSTM) neural network incorporating multi-dimensional feature extraction, attention mechanisms, and contrastive learning, this system achieves a high classification accuracy of 96.91% and enables robust control of intelligent prosthetics. Real-time robotic hand control demonstrated low latency (< 40 ms) and intuitive operation for a volunteer with upper-limb loss. This unique material-algorithm co-design strategy advances bioelectronic interfaces, enhancing human-machine interaction and prosthetic functionality.

