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Related Experiment Videos

Cost evaluation of alternative pharmaceutical tableting processes by simulation

R M Franz, G S Banker, J R Buck

    Journal of Pharmaceutical Sciences
    |June 1, 1980
    PubMed
    Summary

    This study developed a simulation model to evaluate tableting process costs and times. The model helps optimize manufacturing by identifying key variables affecting cost-time relationships for better decision-making.

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    Area of Science:

    • Pharmaceutical Manufacturing
    • Industrial Engineering
    • Computational Modeling

    Background:

    • Tableting is a critical pharmaceutical manufacturing process.
    • Optimizing tableting for cost and time efficiency is essential for competitiveness.
    • Existing methods for evaluating tableting processes lack comprehensive cost-time analysis.

    Purpose of the Study:

    • To develop a simulation model for evaluating tableting processes.
    • To estimate processing times and associated costs.
    • To identify key input variables influencing cost-time relationships.

    Main Methods:

    • Developed a simulation model using FORTRAN and GASP IV.
    • Verified the computer program for accuracy.
    • Conducted experiments by varying input parameters like drying method, batch size, and labor rate.

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  • Performed analysis of variance and developed regression equations.
  • Main Results:

    • Three regression equations were developed, describing the relationship between input variables and processing cost/time.
    • Graphs generated from regression equations facilitated determination of minimum costs, times, and breakeven points.
    • Identified significant input variables affecting cost-time relationships in tableting.

    Conclusions:

    • The simulation model provides a robust method for analyzing tableting process economics.
    • Results aid in making informed decisions regarding tableting procedures before implementation.
    • The model enables graphic representation for process evaluation and optimization.