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Related Experiment Videos

Evaluation of closure integrity after multiple penetrations

G D Chanana1, X Guo, K E Avis

  • 1Department of Pharmaceutics, College of Pharmacy, University of Tennessee, Memphis.

Journal of Parenteral Science and Technology : a Publication of the Parenteral Drug Association
|January 1, 1993
PubMed
Summary
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This study simulated in-use vial closure testing, finding particle generation increased after 20-30 needle penetrations. Autoclaved closures generally performed better, with leakage only in specific West 850 closures.

Area of Science:

  • Pharmaceutical Science
  • Materials Science
  • Drug Delivery Systems

Background:

  • Multiple dose vials require closures that maintain product integrity after repeated penetrations.
  • Understanding closure performance under simulated use is critical for drug safety and efficacy.
  • Particle generation and leakage are key indicators of closure compromise.

Purpose of the Study:

  • To simulate in-use conditions for vial closures.
  • To determine the maximum number of doses extractable without compromising closure integrity.
  • To evaluate particle generation and leakage from different closure types.

Main Methods:

  • Simulated in-use testing using a modified drill press.
  • Coring test development and evaluation of sterilization effects.

Related Experiment Videos

  • Assessment of particle generation with varying needle gauges (26G, 21G, 18G) and penetrations.
  • Exploratory studies on closure leakage under pressure differentials.
  • Main Results:

    • West 1888 and West 1535 closures generated minimal particles up to 20 penetrations, with a significant increase after 30.
    • Sterilized West 1888 closures showed increased particle generation after 20 insertions (21G, 18G needles).
    • West 1535 closures generated particles after 10 insertions; autoclaved closures produced fewer particles than non-autoclaved.
    • Leakage was exclusively observed in West 850 closures under high-pressure differential conditions.

    Conclusions:

    • Closure integrity, indicated by particle generation, is compromised after a specific number of penetrations (around 20-30).
    • Sterilization methods, particularly autoclaving, can influence particle generation, potentially improving closure performance.
    • West 850 closures exhibit a propensity for leakage under specific pressure conditions, necessitating careful consideration in product formulation and handling.