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Automated hexahedral mesh generation from biomedical image data: applications in limb prosthetics
S G Zachariah1, J E Sanders, G M Turkiyyah
1Center for Bioengineering, University of Washington, Seattle, USA.
Summary
A new method generates hexahedral meshes for finite element analysis of residual limbs, improving prosthetic stress analysis. This technique enables rapid modeling and optimization for better prosthetic socket design.
Area of Science:
- Biomedical Engineering
- Computational Mechanics
- Prosthetics and Orthotics
Background:
- Finite element analysis (FEA) is crucial for understanding stress in residual limbs and prosthetic sockets.
- Generating accurate hexahedral meshes for complex biomedical geometries, like residual limbs, is challenging.
- Existing methods often lack efficiency and automation for detailed prosthetic stress analysis.
Purpose of the Study:
- To present a general method for generating hexahedral meshes for FEA of residual limbs and similar biomedical geometries.
- To demonstrate the application of this method to a below-knee residual limb and its prosthetic socket.
- To facilitate automated modeling and optimization in prosthetic stress analysis.
Main Methods:
- Utilized skeleton-based subdivision of cross-sectional domains to create simple subdomains for structured mesh generation.
- Employed a tubular surface representation using B-splines for defining geometries from contour data (X-ray CT, optical scanning, surface digitization).
- Developed automated hexahedral mesh generation algorithms for sliced data, ensuring geometric accuracy by constraining boundary nodes.
Main Results:
- Successfully applied the method to model a below-knee residual limb (bones, soft tissue, skin) and a prosthetic socket (wall, liner).
- Demonstrated that approximately 19 elements per circumference are sufficient for linear elastic models of residual limb surfaces.
- Observed higher distal stresses in models lacking the fibula, indicating its importance in stress distribution.
Conclusions:
- The presented method offers an advancement in prosthetic stress analysis through automated hexahedral mesh generation.
- The tubular surface representation simplifies geometric definition and optimization for biomedical applications.
- This approach enables rapid, accurate, and optimized modeling of residual limbs for improved prosthetic design and analysis.