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Updated: Oct 29, 2026

Microbial Control and Monitoring Strategies for Cleanroom Environments and Cellular Therapies
Published on: March 17, 2023
Levels of microbial contamination on surgical instruments
W A Rutala1, M F Gergen, J F Jones
1Division of Infectious Diseases, University of North Carolina School of Medicine, Chapel Hill, USA.
Objective:
To ascertain the microbial load and type of organisms on used surgical instruments following standard cleaning, which consisted of the use of a washer sterilizer followed by sonic cleaning.
Design:
In this prospective experimental study, used surgical instruments were immersed in Peptamin Tween broth, the broth agitated, and then filtered through a 0.45 microm filter. Quantitative cultures were performed, and all microbes were identified by using standard techniques.
Setting:
This study was conducted at a 660-bed university hospital.
Results:
The microbial load remaining on used surgical instruments after cleaning was as follows: 36 (72%) instruments 0 to 10 colony-forming units (CFU), 7 (14%) instruments 11 to 100 CFU, and 7 (14%) instruments > 100 CFU. Organisms contaminating the instruments included coagulase-negative staphylococcus (56%) followed by Bacillus (22%) and diphtheroids (14%). No other microbes were isolated from more than 4% of the instruments.
Conclusion:
Most used nonlumen surgical instruments contain less than 100 CFU of relatively nonpathogenic microorganisms after cleaning. This suggests that new low-temperature sterilization technologies are likely to be highly effective in preventing cross-transmission of infection via nonlumen medical instruments.
Insights
Standard cleaning effectively reduces microbial load on surgical instruments to less than 100 colony-forming units (CFU). This indicates that new sterilization methods will likely prevent cross-transmission of infections from nonlumen instruments.
Area of Science:
- Microbiology
- Infection Control
- Surgical Instrument Reprocessing
Background:
- Surgical instruments require thorough cleaning to prevent healthcare-associated infections.
- Standard cleaning protocols involve washer sterilizers and sonic cleaning.
Purpose of the Study:
- To determine the microbial load and types of microorganisms on used surgical instruments after standard cleaning.
- To assess the effectiveness of washer sterilizer and sonic cleaning methods.
Main Methods:
- Prospective experimental study at a university hospital.
- Used surgical instruments were cultured using Peptamin Tween broth and filtered.
- Quantitative cultures and standard microbiological identification techniques were employed.
Main Results:
- 72% of instruments had 0-10 colony-forming units (CFU) post-cleaning.
- 14% had 11-100 CFU, and 14% had over 100 CFU.
- Coagulase-negative staphylococcus (56%) was the most common organism, followed by Bacillus (22%) and diphtheroids (14%).
Conclusions:
- Most nonlumen surgical instruments harbor fewer than 100 CFU of relatively nonpathogenic microbes after cleaning.
- Current cleaning methods are effective in reducing microbial burden.
- New low-temperature sterilization technologies are expected to be highly effective for nonlumen instruments.
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