On the variability of cross-sectional dimensions and torsional properties of rectangular nickel-titanium arch wires

Twenty-five rectangular superelastic or conventional work-hardened nickel-titanium alloy wires, commonly used in the 0.018-inch edgewise technique, supplied by seven different manufacturers, along with one braided nickel-titanium and two beta-titanium wires, were studied with respect to wire dimensions, edge bevel, and mechanical properties in longitudinal torsion at 37 degrees C. The wires were twisted 25 degrees and studied in deactivation, simulating application of torque to an individual tooth. Standard Siamese brackets. with stated slot heights of 0.018 inches and measured slot heights of 0.0187 inches, were used. Most wires were within +/-0.0005 inches of the stated dimensions, but had more edge bevel than previously reported for stainless steel and chrome-cobalt alloy wires. Variations in wire dimensions and edge bevel led to variable torsional (third-order) clearance. The torsional stiffness varied among manufacturers within the various wire sizes, this being the result of differences in actual cross-sectional geometry and material properties. None of the tested wires exhibited superelastic properties under the current conditions, and only one wire had a superelastic tendency.