在移动的钥匙孔尖端的关键不稳定性在激光化中产生多孔性
Cang Zhao1,2, Niranjan D Parab3, Xuxiao Li4
1Department of Mechanical Engineering, Tsinghua University, Beijing 100084, China. cangzhao@tsinghua.edu.cn rollett@andrew.cmu.edu ts7qw@virginia.edu.
概括
在金属3D打印中, 特别是激光粉床融合中, 钥匙孔孔是由于池的不稳定性造成的. 这种不稳定的声音会驱使孔隙离开钥匙孔,形成缺陷.
科学领域:
- 材料科学
- 添加剂制造
- 金属物理
背景情况:
- 激光粉床化 (LPBF) 是一种主要的金属增材制造技术.
- 孔隙缺陷,特别是钥匙孔,限制了LPBF组件的疲劳性能.
- 在特定的高功率,低扫描速度激光处理条件下形成钥匙孔孔.
研究的目的:
- 研究Ti-6Al-4V在LPBF过程中的钥匙孔的动态形成机制.
- 阐明池不稳定性在毛孔生成和捕获中的作用.
- 描述钥匙孔多孔性的功率-速度模式边界.
主要方法:
- 使用高速X射线成像进行孔隙形成的操作观察.
- 在激光处理过程中分析了钥匙孔尖端动态和融化池行为.
- 在不同的激光功率和扫描速度条件下检查了Ti-6Al-4V的孔隙演变.
主要成果:
- 在钥匙孔的尖端确定了关键的不稳定性作为孔形成的来源.
- 观察到由不稳定产生声波驱动孔远离钥匙孔.
- 在功率-速度空间中确定了钥匙孔孔隙的利和光滑边界,在裸板和粉末床条件中保持一致.
结论:
- 关键孔的不稳定性是LPBF中毛孔形成的主要驱动因素.
- 融化池中的声波在捕获毛孔作为缺陷方面发挥着至关重要的作用.
- 了解这些动态可以为减轻增材制造金属零件的多孔性制定策略.
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