热冲压自动化技术过程的控制系统- 一个案例研究
Ireneusz Wróbel1, Piotr Danielczyk1
1Faculty of Mechanical Engineering and Computer Science, University of Bielsko-Biala, 43-309 Bielsko-Biala, Poland.
Materials (Basel, Switzerland)
|May 27, 2023
概括
热冲压是超轻型车身的复杂工艺,需要精确的控制. 数字双胞胎和工业4.0原则可以实时监控和管理生产参数,以提高质量.
科学领域:
- 材料科学与工程 材料科学与工程
- 制造过程 制造过程 制造过程
- 汽车工程 汽车工程
背景情况:
- 热成型越来越多地用于现代超轻型乘用车车身结构.
- 该工艺结合了热处理和塑料成型,要求严格控制,与传统的冷不同.
- 关键的控制点包括空白厚度,炉加热,成型以及最终部件的准确性和性能.
研究的目的:
- 提出一种用于控制特定汽车引件热冲压的生产参数的方法.
- 展示数字双胞胎和工业4.0原则在流程监控和管理中的应用.
- 为了说明系统对潜在的生产威胁的反应.
主要方法:
- 为生产线和热冲压工艺开发数字双胞胎,遵守工业4.0标准.
- 集成传感器,实时监控关键过程参数.
- 分析系统对检测到的过程偏差或威胁的适应性反应.
主要成果:
- 成功实施一个数字双胞胎系统,用于全面的热冲压过程控制.
- 传感器集成的演示,以持续监测生产参数.
- 验证系统管理和响应过程异常的能力.
结论:
- 数字双胞胎方法与工业4.0保持一致,可以有效控制热冲压参数.
- 实时监控和自适应响应可确保热零件的形状尺寸精度和机械完整性.
- 这种方法提高了使用热成型的汽车车身结构生产的可靠性和质量.
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