不同材料对叶片残余应力场的影响,叶片被外体损坏
Wangtian Yin1, Yongbao Liu1, Xing He1
1College of Power Engineering, Naval University of Engineering, Wuhan 430033, China.
Materials (Basel, Switzerland)
|May 27, 2023
概括
旋转机械中的异物损伤 (FOD) 会导致残余应力,降低刀片疲劳强度. 异物中的较高材料密度会导致较大的残余应力,影响刀片的完整性和使用寿命.
科学领域:
- 机械工程 机械工程
- 材料科学 材料科学 材料科学
- 航空航天工程 航空航天工程
背景情况:
- 异物损伤 (FOD) 是高速旋转机械,特别是飞机发动机的关键故障模式.
- FOD通过诱导残余应力显著影响叶片完整性,这会影响疲劳强度和运行寿命.
- 了解FOD机制对于提高旋转元件的耐用性和安全性至关重要.
研究的目的:
- 用约翰逊-库克 (J-C) 模型对刀片的冲击损伤进行数值模拟.
- 分析撞击坑内的残余应力分布.
- 调查异物特征如何影响刀片残余应力.
主要方法:
- 在约翰逊-库克 (J-C) 构成模型中利用实验材料参数进行模拟.
- 执行了刀片撞击过程的动态数值模拟.
- 研究了不同异物材料 (TC4合金,2A12合金,Q235钢) 对残余应力的影响.
主要成果:
- 生成的残余应力与异物材料的密度成比例增加.
- 冲击口的几何学受异物和叶片材料之间的密度差异的影响.
- 叶片的最大剩余拉力应力与密度比相关,在轴向和周边方向观察到显著的拉力应力.
结论:
- 材料密度是决定FOD产生的残余应力水平的一个关键因素.
- 异物特性显著影响剩余应力分布和大小.
- 高剩余拉力应力对叶片疲劳强度产生不利影响,突显了减轻应力战略的必要性.
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