孔隙形成是由激光粉吹定向能量沉积中的粒子撞击所驱动的
Samantha Webster1,2, Newell Moser3, Kamel Fezzaa4
1Mechanical Engineering, Northwestern University, 633 Clark St, 60208 IL, USA.
PNAS nexus
|June 16, 2023
概括
研究人员在金属增材制造 (MAM) 中发现了一种新的孔隙形成机制,称为"空气缓解". 这一发现有助于更好地了解高性能元件的激光,粉末吹定向能量沉积 (DED) 的缺陷.
科学领域:
- 材料科学 材料科学 材料科学
- 制造业 工程 制造工程
- 物理 物理学 物理
背景情况:
- 工艺缺陷限制了金属增材制造 (AM) 组件的可靠性和强度.
- 了解缺陷形成机制对于改善定制的AM部件的结构完整性至关重要.
研究的目的:
- 为了研究在激光,粉末喷射定向能量沉积 (DED) 过程中化池内的粉末颗粒撞击行为.
- 揭示金属AM工艺中的新孔形成机制.
主要方法:
- 使用现场,高速X射线成像与高通量激光和粉末吹DED设置.
- 观察到随机粉末传递和融化池相互作用.
- 使用X射线计算机断层扫描进行毛孔分析.
主要成果:
- 确定了一种新的孔隙形成机制,称为"空气缓解",由粉末颗粒和池之间被困的蒸汽引起.
- 确定了空气缓冲机制的关键时间常数.
- 发现较大的粉末颗粒 (>70μm) 增加了空气缓冲孔形成的可能性.
结论:
- 空气缓冲机制在各种激光条件下导致金属AM的缺陷.
- 量化粉末粒子冲击效应为开发更高质量的DED产品打开了道路.
- 对金属AM缺陷形成的增强知识对于航空航天,汽车和生物医学应用至关重要.
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